Industrial Controls Engineer

Own the controls engineering for new magnet factory equipment supporting coil winding, impregnation, joining, and end-of-line testing.

Architect control systems and develop PLC (Programmable Logic Controller) software, primarily on Beckhoff platforms.

Commission and validate manufacturing equipment to ensure safe, reliable, and predictable operation.

Partner with mechanical, process, and manufacturing engineers to translate production requirements into robust, well-documented automation solutions.

WHAT YOU WILL DO

• Participate in initial equipment conceptual development for new magnet manufacturing cells, balancing process requirements, layout, cost, and lead time;
• Architect control system architecture and electrical schematics for new equipment, including sensor/actuator selection and panel layout coordination with electrical designers;
• Write, debug, and maintain PLC programs (Structured Text, IEC (International Electrotechnical Commission) 61131-3) on Beckhoff TwinCAT, with an emphasis on code that’s organized, documented, and reusable;
• Specify and implement field network topology (e.g., EtherCAT, Profinet, EtherNet/IP, OPC-UA (Open Platform Communications Unified Architecture)) connecting equipment, sensors, and upstream/downstream systems;
• Set up and tune servo drives and VFDs (Variable Frequency Drives) for precision motion control on winding, handling, and assembly equipment;
• Design intuitive HMI (Human-Machine Interface)/SCADA (Supervisory Control and Data Acquisition) screens for operator use and troubleshooting;
• Commission new equipment end-to-end: FAT (Factory Acceptance Test)/SAT (Site Acceptance Test), installation, integration, and initial process validation;
• Use hand tools and diagnostic instruments (multimeters, oscilloscopes, etc.) for hands-on electrical troubleshooting during build and commissioning;
• Implement control-reliable safety systems in line with relevant machine safety and electrical standards;
• Document control architecture, code, and equipment operation to support handover and future sustaining work;
• Collaborate with manufacturing, mechanical, and process engineers to ensure controls solutions match the realities of magnet coil production.

WHO YOU ARE

• In-depth knowledge of Beckhoff controls systems (TwinCAT 3);
• Good Structured Text (IEC 61131-3) programming skills;
• Able to use common hand tools and diagnostic instruments such as multimeters;
• Proficiency in field network topology, both theory and practical applications;
• 2–5 years of experience in controls engineering for manufacturing or automation equipment, ideally on electromechanical or precision systems;
• Experience commissioning servo drives/VFDs and integrating sensors, actuators, and safety devices;
• Familiarity with HMI/SCADA platforms (TwinCAT HMI, WinCC, Ignition, or similar);
• Bachelor’s or Master’s degree in Electrical Engineering, Mechatronics, Computer Science, or a related field, or equivalent experience.

Nice to have:

• Experience with CAD (Computer-Aided Design) electrical drafting tools (e.g., AutoCAD Electrical, EPLAN);
• Scripting experience (Python, SQL) for data acquisition or MES (Manufacturing Execution System)/database integration;
• Machine vision experience;
• Greenfield or startup equipment commissioning experience;
• Working knowledge of relevant electrical and machine safety standards (e.g., EN (European Norm) 60204-1, IEC 61439, ISO (International Organization for Standardization) 13849).